In industrial production, the continuous and stable operation of equipment is the key to efficient enterprise production. Wearable parts in equipment, such as bearings, seals, and filters, require regular replacement due to long-term use and wear. Wearable parts replacement animation, as a visual measure, is gradually becoming an important means to ensure continuous equipment operation.

Wearable Parts Replacement Animation Assists in Accurate Identification and Positioning

Clearly Displays Appearance and Location of Wearable Parts

Industrial equipment often has complex structures, with numerous wearable parts distributed in various locations. Traditional equipment manuals and drawings are often not intuitive enough in describing wearable parts, making it difficult for operators to quickly and accurately identify and locate them. Through 3D modeling technology, wearable parts replacement animations can clearly display the appearance, shape, and specific location of each wearable part in the equipment. For example, Shenzhen Wande Digital Technology Co., Ltd. commissioned Xiamen Xuncheng to produce wearable parts replacement animations for its multiple digital printing press product lines, covering core processes such as ink system maintenance, common fault diagnosis, nozzle replacement, and mechanical wearable parts replacement. With the coordinated efforts of animation visuals, voice explanations, and text prompts, the entire parts replacement process becomes more intuitive and easy to understand.

Dynamically Demonstrates Replacement Steps and Methods

The replacement of wearable parts requires adherence to specific procedures and methods. Incorrect replacement operations can lead to equipment damage or performance degradation. Wearable parts replacement animations can dynamically demonstrate the steps for replacing wearable parts, from equipment shutdown and disassembly to the removal, installation, and debugging of wearable parts, with each stage presented in vivid animation. Operators can follow the animation's demonstration to perform replacement operations step by step, ensuring the standardization and accuracy of the replacement process. For instance, in the animation, Xiamen Xuncheng uses rotation, perspective, zoom models, and the assembly/disassembly sequence of the entire set of components to intuitively present the parts replacement steps for each stage.

Enhances Operator Skill Level

Wearable parts replacement animations can serve as an effective training tool for onboarding new operators. By watching the animations, operators can systematically learn the knowledge and skills for replacing wearable parts, thereby improving their maintenance proficiency. For experienced operators, the animations can also be used as a tool for review and knowledge reinforcement, helping them continuously update and enhance their skills.

Improves Equipment Maintenance Efficiency and Quality

Wearable parts replacement animations can help operators quickly master replacement skills, reduce operational errors and rework caused by unfamiliarity with the replacement process, thus shortening the time for wearable parts replacement. Simultaneously, accurate replacement operations can prevent equipment damage and failures due to improper replacement, lowering equipment maintenance costs. Wande Digital Technology has significantly reduced wearable parts replacement time and maintenance costs through the use of wearable parts replacement animations for machine equipment maintenance training.

Wearable parts replacement animations, with their intuitive presentation, standardization of replacement processes, and improvement in equipment maintenance efficiency and quality, have become a visual measure for ensuring continuous equipment operation. As industrial technology continues to advance, wearable parts replacement animations will play an even more crucial role in equipment maintenance, providing strong support for enterprise production operations.

Featured FAQs:

Q: How can animation videos avoid exposing sensitive equipment structures?

A: Some clients worry about animation videos exposing sensitive parts of their products. The following methods can be used to address this:

1. When the client provides product or equipment models, sensitive structures can be deleted or deformed.

2. Sensitive part structures are not displayed in the animation camera design; they are presented symbolically.

3. The animation video can be divided into a complete version and a sales version. The sales version does not include sensitive parts and can be distributed externally; the complete version is not distributed externally and is shown during client explanations.

Q: How can small companies without an 'Equipment Operation Manual' produce equipment usage animations?

A: Xuncheng can provide a full-chain equipment usage animation production service. Specific steps are as follows:

1. After the equipment is installed and debugged, the mechanical factory can record the on-site training with multiple fixed cameras and convert it into documentation (Xuncheng can also provide this service).

2. Xuncheng categorizes and optimizes the relevant content.

3. The documentation is sent to the mechanical factory for confirmation.

4. Produce the animation.

Q: Are equipment usage animations very expensive?

A: First, the conclusion: Equipment usage animations create benefits for mechanical factories. The greater the investment, the greater the return.

The production cost for equipment usage animations generally ranges from tens of thousands to over a hundred thousand RMB, or even higher. While seemingly expensive on the surface, the actual average cost per piece of equipment is not high.

How do equipment usage animations create benefits for mechanical factories?

1. Low amortized cost. Machine equipment typically undergoes minor modifications every 2 years and major modifications every 4 years. The total cost of animation video production is very low when amortized across each machine.

2. Equipment premium. According to actual measurement data from mechanical factories, for every RMB 1 invested in creating equipment operation and maintenance animations, the equipment sales premium generated is approximately RMB 3-5 (i.e., 3-5 times the investment).

3. Significantly reduces after-sales service costs, especially during the equipment warranty period.

4. Effectively enhances customer loyalty.

5. Provides a competitive edge compared to similar products.

Characteristics: Significant initial investment, very low subsequent investment.

About Xuncheng Technology

Founded in 2016, with 9 years of professional industrial 3D animation creation experience, our clients span various types of enterprises including startups, overseas clients, listed companies, and foreign-funded enterprises. We specialize in providing 3D animation creation for mechanical equipment, high-tech industries, software development, foreign trade companies, and more. We offer one-stop industrial 3D animation creative services, from product sales to after-sales maintenance.

Provided nearly 3000 minutes of professional animation videos for over 200 manufacturing enterprises.

Whether at exhibition sites or during client visits; whether expanding into overseas markets or enhancing after-sales service, we firmly believe that through the power of design, complex products and machinery can be presented through stunning 3D animations. This not only brings a unique visual experience to clients but also quickly resonates with them.