In industrial production, equipment maintenance is a key link to ensure production continuity and stability, and reasonable allocation of maintenance resources directly affects maintenance efficiency and cost. Equipment maintenance animation, as an emerging visual tool, is gradually becoming an important basis for optimizing maintenance resource allocation.
Guangdong Topre Smart Machinery Technology Co., Ltd. commissioned Xiamen Xuncheng to produce a 3D animation video of a high-speed flexo printing machine, demonstrating the operation, maintenance, repair, wear part replacement, safety, and other production processes of the entire machine. It not only restored the equipment operation and maintenance procedures but also broke down the location of wear parts and the replacement process into standardized steps through dynamic demonstration.
Precisely Locate Maintenance Needs
Equipment maintenance animation can present the internal structure and working principles of equipment in an intuitive and dynamic manner. General Manager Zhu of Topre Smart stated that when equipment malfunctions, it is crucial for operators to quickly locate the fault point and clarify the cause. Through 3D modeling and animation demonstration, maintenance personnel can clearly see the operating status and connection relationships of each component of the equipment. For example, in the maintenance of the slotting upper knife, the animation can vividly show the connection methods, disassembly sequence, and required tools for each component during the disassembly of the slotting upper knife. From equipment disassembly, parts replacement, to reassembly, every step is clearly visible.
Reasonably Plan Maintenance Procedures
Traditional maintenance procedures often rely on experience and written documents, which may lead to unclear processes and non-standard operations. In equipment maintenance animations, Xiamen Xuncheng not only details every step of maintenance but also outputs each maintenance item as an independent video. Maintenance personnel can follow the animation's demonstration to systematically learn each maintenance item, improving maintenance efficiency, reducing unnecessary learning steps, and avoiding resource waste.
Enhance Maintenance Staff Training Effectiveness
For newly recruited maintenance personnel or those needing skill enhancement, equipment maintenance animation is an efficient training tool. By watching the animations, they can quickly understand the equipment's structure and maintenance procedures, and master maintenance skills. Compared to traditional training methods, animations are more intuitive, lively, easier to understand, and remember. Companies can use animations as training materials, organize regular learning and assessments for maintenance personnel, and improve their overall quality and skill level. In terms of customer resources, by optimizing maintenance processes and planning remote guidance, maintenance costs can be reduced, and corporate economic benefits can be improved.
Equipment maintenance animation provides a visual basis for optimizing maintenance resource allocation. It can precisely locate maintenance needs, reasonably plan maintenance procedures, scientifically allocate maintenance resources, and enhance maintenance staff training effectiveness, helping enterprises improve maintenance efficiency, reduce maintenance costs, and ensure the normal operation of equipment and smooth production.
Featured FAQs:
Q: How to produce 3D animations related to equipment maintenance?
A: Most machinery and production plants rely on experienced and qualified electromechanical engineers for equipment maintenance. Equipment maintenance animations can effectively solve this problem.
1-It is recommended to first produce animations for common equipment fault points (including mechanical and electrical);
2-Record and document on-site maintenance to accumulate material for animation production;
3-Quantity: For large equipment, it is recommended to produce about 10-15 mechanical maintenance animations and 5-8 electrical maintenance animations initially; for medium and small equipment, about 6-8 mechanical maintenance animations and 3-5 electrical maintenance animations;
4-Equipment maintenance animation is a continuous accumulation and optimization process with a relatively long production cycle. Project contact personnel should be relatively stable.
Q: What areas does Xuncheng Animation Video Production cover?
A: Animation video production includes the following three categories:
Promotional: Including product promotion, corporate promotion, etc.
Technical: Including equipment operation, equipment maintenance, equipment repair, wear part replacement, equipment assembly, equipment safety, etc.
Customized: Including exhibition videos, investment promotion videos, banquet opening videos, etc.
Q: What does the client (Party A) need to prepare for animation video production?
A: For animation video production, the client (Party A) needs to prepare the following materials:
1-3D models of the product or equipment (primary)
2-Video narration (can be used for voiceover)
3-Company LOGO and company information (such as full company name, address, contact information, website, etc.)
4-Requirements and goals (determine theme and style, budget and duration, clarify key content)
5-Others (e.g., video script, company's proprietary opening and closing sequences, etc.)
About Xuncheng Technology
Founded in 2016, with 9 years of professional industrial 3D animation creation experience, clients span across various types of enterprises including startups, overseas clients, listed companies, and foreign-funded enterprises. We specialize in providing 3D animation creation for mechanical equipment, high-tech industries, software development, foreign trade companies, etc. Offering one-stop industrial 3D animation creative services from product sales to after-sales maintenance.
Provided nearly 3000 minutes of professional animation videos for over 200 manufacturing enterprises.
Whether at exhibition sites or visiting clients; whether expanding into overseas markets or enhancing after-sales service, we firmly believe that through the power of design, complex products and machinery can be presented in astonishing 3D animations. This not only brings a unique visual experience to clients but also quickly impresses them.
